Penerangan
EP-9.311-JCG Rotary Cultivator PTO Gearbox with Extended Shaft — Precision PTO Gearbox for Agricultural Implements
Purpose-built for professional agricultural use, the EP-9.311-JCG Rotary Cultivator PTO Gearbox with Extended Shaft provides outstanding torque transfer through its spiral bevel gear train. The ductile cast iron construction ensures longevity under field conditions, with 1:3 ratio and 50HP power handling.
📋 EP-9.311-JCG Technical Specifications
| Parameter | Spesifikasi |
|---|---|
| Model | EP-9.311-JCG |
| Nisbah Gear | 1:3 |
| Gigi Gear | 36/12 |
| Modul Gear | 4.35 |
| Kuasa Dinilai (HP) | 50 |
| Kelajuan Input Dinilai | 540 RPM |
| Input/Output | 1 3/8 Z6 / Optic axis / Optic axis |
| Bahan Gear | Keluli Aloi 20CrMnTi, Dikarburisasi & Dipadamkan (58-62 HRC) |
| Bahan Perumahan | Besi Tuang Mulur |
| Bearing | Galas Penggelek Tirus |
| Meterai | Meterai Minyak NBR Bibir Berganda dengan Pengecuali Habuk |
| Berat Bersih | 21 kg |
⭐ Ciri-ciri Utama & Kelebihan Kejuruteraan
🌡️ All-Season Operation
Rated for continuous operation from -20°C to +110°C with synthetic EP gear lubricant, supporting spring preparation through autumn harvest tilling cycles.
📈 Adjustable Column Lengths
Available with multiple column length options to accommodate different tiller widths and tractor three-point hitch configurations.
⚙ Heavy-Duty Spiral Bevel Gears
Manufactured from 20CrMnTi alloy steel with carburizing treatment to 58-62 HRC surface hardness, providing exceptional wear resistance during high-torque soil cultivation at depths up to 300mm.
🛡 Reinforced Cast Iron Body
QT500-7 ductile cast iron housing engineered to withstand repeated vibration and impact loads generated during rotary tilling of compacted and rocky soils.
💧 Triple-Sealed Against Soil Ingress
Three-stage sealing system with labyrinth seal, double-lip oil seal, and external dust cap provides complete protection against fine soil particles and moisture penetration.
⚡ Optimized for High-Torque Tilling
3:1 reduction ratio amplifies tractor PTO torque by 300%, delivering the sustained rotational force required to break through hardpan, clay, and heavily compacted field soils.
🔄 Maklumat Keserasian & Kesesuaian
The EP-9.311-JCG is designed with standard industry mounting dimensions and shaft specifications, making it a direct replacement for gearboxes found on many popular agricultural implements. Compatible implement brands include (referenced for cross-referencing purposes only — these are not trademark claims):
Howard
Maschio
Kuhn
Yanmar
Kubota
Agric
Breviglieri
Celli
Falc
Sicma
Penafian: Nama jenama disenaraikan semata-mata untuk rujukan silang dan pengenalpastian keserasian. Ever-power Australia PTO Gearbox Co.,Ltd. tidak bergabung dengan atau disokong oleh jenama di atas.
🔎 Panduan Pemilihan & Saiz
Matching a rotary cultivator gearbox to your tilling requirements involves balancing torque multiplication, working speed, and soil conditions. Here is how to evaluate the EP-9.311-JCG:
⚙ Memadankan Nisbah Gear dengan Aplikasi
Nisbah 1:1 hingga 1:1.5 — Pengurangan kelajuan minimum; digunakan apabila kelajuan bilah/gergaji mesin hampir sepadan dengan kelajuan PTO. Biasa untuk mesin pemotong rumput kemasan dan aplikasi tugas ringan.
Nisbah 1:1.5 hingga 1:2 — Peningkatan tork sederhana dengan penurunan kelajuan berkadar. Sesuai untuk pemotong berputar standard, mesin pemotong rumput tugas sederhana dan peralatan tujuan umum.
Nisbah 1:2.5 hingga 1:3+ — Pendaraban tork yang tinggi untuk beban berat. Penting untuk penanam berputar, penggali lubang pasang dan pemotong berus yang bekerja dalam bahan padat.
⚡ Memadankan HP Traktor dengan Penarafan Kuasa Kotak Gear
Sentiasa pilih kotak gear dengan kuasa undian (HP) yang sama atau lebih besar daripada output PTO maksimum traktor anda. Menggunakan kotak gear melebihi kuasa undiannya menyebabkan terlalu panas, haus gear yang dipercepatkan dan kegagalan pramatang. Sebagai amalan terbaik, kekalkan margin keselamatan 10-20% melebihi beban operasi sebenar anda.
🔄 540 RPM vs 1000 RPM — Kelajuan PTO Yang Mana?
PTO 540 RPM is the standard for most agricultural implements under 100HP. The EP-9.311-JCG is designed for 540 RPM input. PTO 1000 RPM digunakan pada traktor berkuasa kuda yang lebih tinggi (biasanya 75HP+) dan memerlukan kotak gear yang dinilai khusus untuk kelajuan tersebut. Jangan sambungkan kotak gear 540 RPM ke PTO 1000 RPM tanpa penyesuai kelajuan.
🛡 Perumah Aluminium vs Besi Tuang
AluminiumTerbaik untuk traktor padat di bawah 25HP, persekitaran pantai/lembap dan aplikasi yang beratnya penting (mesin pemotong rumput kemasan, pemotong putar kecil). Pelesapan haba dan rintangan kakisan yang sangat baik.
Besi TuangDiperlukan untuk aplikasi tugas sederhana hingga berat melebihi 25HP. Rintangan hentakan dan ketegaran struktur yang unggul untuk pemotongan berus, pemotongan berat, penanaman dan penggalian lubang pasca.
🔧 Kotak Gear Standard vs Tersuai
Model standard kami merangkumi 90% aplikasi kotak gear pertanian biasa dengan dimensi pemasangan dan aci standard industri. Bagi pengeluar OEM atau reka bentuk alat unik yang memerlukan nisbah, konfigurasi aci atau corak pemasangan bukan standard, kami menawarkan pembuatan tersuai penuh dengan MOQ serendah 50 unit. Hubungi pasukan kejuruteraan kami untuk membincangkan keperluan tersuai anda.
🌱 Senario Aplikasi Lazim
Greenhouse Soil Conditioning
Precision tilling of controlled-environment growing beds for transplant preparation.
Pasture Renovation
Breaking up compacted pasture soils and incorporating seed and fertilizer for grassland renewal.
Seedbed Preparation
Creates fine, uniform seedbed tilth for direct seeding of cereal crops, vegetables, and cover crops.
Stubble Incorporation
Chops and incorporates crop residue into the top 150-200mm of soil to accelerate decomposition.
🛠 Panduan Pemasangan & Persediaan
Follow these steps to install the EP-9.311-JCG on your implement. Always refer to the included instruction manual for model-specific torque values and safety precautions.
- Park the tractor on level ground, lower the cultivator fully, and disconnect the PTO shaft. Ensure the engine is off and hydraulics are depressurized.
- Support the cultivator frame securely with jack stands. Remove the column-to-frame mounting bolts and disconnect the gearbox output from the rotor drive.
- Unbolt and remove the old gearbox assembly. Note the column length and any spacer/shim positions for reassembly reference.
- Clean all mating surfaces on the cultivator frame. Install any required gaskets or O-rings supplied with the new EP-9.311-JCG gearbox.
- Mount the new gearbox to the frame, inserting and hand-tightening bolts first. Verify shaft alignment with the rotor drive before final torquing to 80-100 Nm.
- Reconnect the PTO shaft to the gearbox input. Verify full spline engagement depth and install the shear bolt or overload clutch.
- Fill with the recommended gear oil to the level plug. Run at idle PTO speed for 10 minutes without ground engagement to bed in the gears.
❓ Soalan Lazim
What maintenance schedule do you recommend?
Change oil after first 50 hours, then every 150 operating hours. Inspect seals for soil ingress after each use. Grease the input shaft spline every 100 hours. Check bolt torques monthly during heavy-use seasons.
How do I handle a seized gearbox?
First, drain the oil and inspect for metal contamination. If gears are not damaged, flush with diesel fuel, refill with fresh oil, and run at no-load for 5 minutes. If metal fragments are present, the gearbox requires professional rebuild or replacement.
Does operating depth affect gearbox life?
Yes. Deeper tilling (200mm+) significantly increases load on the gearbox. Ensure your tractor PTO horsepower exceeds the gearbox rated power by at least 20% when operating at maximum depth in heavy soils.
What warranty coverage applies?
All EP cultivator gearboxes carry a 12-month warranty against manufacturing defects. Damage from overloading, incorrect oil, or improper installation is excluded.
What gear oil does this cultivator gearbox require?
Use SAE 90 or GL-5 rated EP90 heavy-duty gear oil. The high-torque tilling application demands extreme-pressure additives to protect the gear teeth. Fill to the level plug — approximately 1.5 to 2.5 liters depending on model.
💬 Ulasan Pelanggan & Laporan Lapangan
“Excellent build quality. The gear noise is remarkably low compared to our previous gearbox. Oil stays clean even after 150 hours of paddy field preparation.”
— Hiroshi K., Hokkaido, Japan
“We needed a tough gearbox for tilling compacted maize stubble land. This EP gearbox has outlasted two cheaper brands we tried before. Very satisfied.”
— Pieter V., Free State, South Africa
“This gearbox transformed our rotary hoe. We till 200 acres of heavy clay each spring and this unit handles it without flinching. The 1:3 ratio gives excellent torque at the tines.”
— Bruce M., Victoria, Australia
“Perfect replacement for our Maschio tiller gearbox. Same dimensions, same performance, half the price. We have been running it for two seasons with no problems at all.”
— Giovanni F., Emilia-Romagna, Italy
“Ordered for our 60-inch tiller. Quality is very good — machining is clean and seals are tight. Delivery was prompt. Would buy again.”
— James C., Iowa, USA
📈 EP-9.311-JCG vs Economy Gearboxes — Head-to-Head Comparison
Before selecting a PTO gearbox, compare the EP-9.311-JCG specifications against common economy alternatives to see where the real differences lie:
| Ciri | EP-9.311-JCG (Ever-power) | Alternatif Ekonomi |
|---|---|---|
| Bahan Gear | Keluli Aloi 20CrMnTi (58-62 HRC) | 40Cr atau keluli karbon biasa (45-50 HRC) |
| Rawatan Haba | Pengkarbonan + Pelindapkejutan + Pembajaan | Pengerasan permukaan sahaja |
| Perumahan | Besi Tuang Mulur (tegangan > 450 MPa) | Besi tuang kelabu atau aluminium kitar semula |
| Bearing | Galas penggelek tirus (jenama utama) | Galas bebola alur dalam (tanpa jenama) |
| Meterai | NBR/Viton bibir ganda dengan penghilang habuk | Meterai getah generik bibir tunggal |
| Kecekapan Penghantaran | 96%+ | 88-92% |
| Jangka Hayat Perkhidmatan (anggaran) | 3,000+ jam | 800-1,200 jam |
| Waranti | 12 bulan | 3-6 bulan atau tiada |
🔗 Produk & Aksesori Berkaitan
Aci Pemacu PTO
Aci PTO bersudut lebar, teleskopik dan standard dengan perlindungan bolt ricih dan klac gelincir.
Gear & Bearing Penggantian
Set gear serong lingkaran berkualiti OEM, galas penggelek tirus dan kit pengedap minyak untuk pembaikan lapangan.
Sproket, Takal & Rantai
Rantai penggelek pertanian, gegancu, takal tali sawat-V dan takal tali sawat pemasaan untuk pemacu pelaksanaan.
Kotak Gear OEM Tersuai
Nisbah gear tersuai, konfigurasi aci dan reka bentuk perumah untuk pengeluar alat (MOQ 50+).
➔ Layari katalog produk penuh kami
🏆 Pensijilan & Piawaian Kualiti
Diperakui ISO 9001:2015
Kilang pembuatan kami beroperasi di bawah sistem pengurusan kualiti ISO 9001:2015 yang diperakui, memastikan kualiti produk yang konsisten daripada pemeriksaan bahan mentah hingga ujian akhir.
Sijil Ujian Bahan
Setiap kelompok keluli gear 20CrMnTi disertakan dengan sijil kilang yang mengesahkan komposisi kimia dan sifat mekanikal. Laporan ujian kekerasan boleh didapati atas permintaan.
100% Diuji Kilang
Setiap kotak gear menjalani ujian 'run-in', pengukuran hingar dan pemeriksaan kebocoran minyak sebelum pembungkusan. Tiada unit yang dihantar tanpa melepasi pintu QC akhir kami.
🏭 Perihal Ever-power Australia PTO Gearbox Co.,Ltd.
Kami merupakan pengeluar pakar kotak gear PTO pertanian, aci pemacu dan komponen transmisi kuasa dengan lebih 19 tahun pengalaman pengeluaran. Kemudahan kami seluas 3,800 m² menempatkan barisan hobbing, pengisaran dan rawatan haba gear CNC yang mampu menghasilkan lebih 50,000 unit kotak gear setiap tahun. Lebih daripada 95% daripada pengeluaran kami dieksport ke Eropah, Australia, Amerika Utara dan Asia, menawarkan perkhidmatan kepada pengedar selepas pasaran dan pengeluar peralatan OEM.
Kami menawarkan perkhidmatan OEM dan ODM penuh — daripada kejuruteraan nisbah gear tersuai hingga pembungkusan label persendirian. Kuantiti pesanan minimum kami bermula pada hanya 50 unit untuk spesifikasi tersuai, dan kami mengekalkan stok sedia ada model popular untuk penghantaran segera. Sama ada anda memerlukan kotak gear gantian tunggal atau muatan kontena untuk rangkaian pengedaran anda, kami memberikan harga yang kompetitif, kualiti yang konsisten dan sokongan teknikal yang responsif.
📞 Ready to Order the EP-9.311-JCG? Let’s Talk.
Sama ada anda memerlukan unit gantian tunggal atau bekalan OEM pukal, pasukan kami bersedia membantu dengan pemilihan produk, harga dan penghantaran antarabangsa yang pantas. Hubungi kami hari ini untuk sebut harga percuma.
