製品説明
SANB Three Screw Extruder Gearbox
Three Screw Gearbox Features
— High Speed
—Triaxiality parallel design improve B axis bearing capacity.
—Simple manufacture and convenient assemply.Lower the cost.
—Modular structure design achieve 2 kinds of gearbox torque grade.
Three Screw Gearbox Introduction
Three Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin-screw extruders, SANB gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
| Model | RPM(r/min) | Power(Kw) | Torque grade | CD(mm) |
| SANB52 | 600 | 132 | 6.6 | 43 |
| SANB65 | 600 | 160 | 6.1 | 52 |
| SANB75 | 600 | 250 | 5.8 | 60 |
| SANB95 | 600 | 560 | 6.3 | 78 |
Production Process
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NO.1 Workblank
Select high quality and hardness of ductile iron material. |
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NO.2 Rough Machining
Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching. |
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NO.3 Finish Machining
Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you. |
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NO.4 Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.
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| NO.5 Gearbox Inspection High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct. |
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NO.6
Delivery
Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided). |
Our Service
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24-hour Hotline
No matter when and where to call we can find our service to you.
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Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
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All ZT keep pay attention to every step of the details,We are looking CZPT to the forge ahead together with you!
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Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-40days after order.
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1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
| 4.Special foam packaging. | 5.Packing | 6.Sealing |
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
| 応用： | Machinery, Twin Screw Extruder |
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| 関数： | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| レイアウト: | Helical |
| 硬度： | 硬化した歯面 |
| インストール: | 横型 |
| ステップ： | Four-Step |
| Customization: |
Available
| Customized Request |
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マイターギアボックスにおける高速・高負荷用途への対応
Miter gearboxes are versatile mec
Efficient Power Transmission and Torque Transfer with Miter Gearboxes
Miter gearboxes play a crucial role in ensuring efficient power transmission and torque transfer in mechanical systems:
Direct 90-Degree Motion Change: Miter gearboxes utilize bevel gears to change the direction of rotational motion by 90 degrees. This direct motion change eliminates the need for additional components or complex transmission mechanisms, resulting in minimal power losses.
Optimal Torque Transfer: Bevel gears in miter gearboxes are designed to mesh at a specific angle, allowing for efficient torque transfer between the input and output shafts. This design ensures that a significant portion of the input torque is transmitted to the output shaft, minimizing energy wastage.
Sturdy and Precise Gearing: Miter gearboxes are constructed with high-quality materials and precision machining to ensure proper meshing and engagement of the bevel gears. This enhances the gearbox’s ability to transmit torque accurately and reliably.
Reduced Friction and Wear: The meshing bevel gears in miter gearboxes are engineered for minimal friction and wear. This feature contributes to efficient power transmission over the gearbox’s lifespan and helps maintain consistent torque transfer.
Compact and Space-Efficient Design: The compact nature of miter gearboxes allows for efficient use of available space in mechanical systems. This design minimizes the distance between the input and output shafts, reducing potential energy losses and improving overall efficiency.
Applications in High-Torque Scenarios: Miter gearboxes are often employed in applications requiring high torque transmission, such as heavy machinery, industrial equipment, and automotive systems. Their ability to efficiently handle torque transfer makes them suitable for demanding tasks.
Versatility and Customization: Miter gearboxes can be customized to meet specific torque and power requirements of different applications. This adaptability ensures optimal torque transfer and power transmission in various settings.
Overall, miter gearboxes are designed to provide efficient and reliable power transmission while maintaining high torque transfer capabilities, making them valuable components in a wide range of mechanical systems.
hanical components that can handle a wide range of a
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- 潤滑： Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
pplications, including both high-speed and heavy-load scenarios. The suitability of a miter gearbox for a specific application depends on various factors, including design, material, lubrication, and overall engineering considerations.
高速用途においては、マイターギアボックスは様々な産業で一般的な回転速度に対応できるよう設計・製造されます。適切に設計されたマイターギアボックスは、歯形、潤滑、材料選定などの要素を考慮し、摩擦、発熱、摩耗を最小限に抑えることで、高速回転時でも効率的かつ信頼性の高い動作を実現します。
同様に、マイターギアボックスも高負荷用途に対応できるよう設計できます。耐久性のある素材、精密な機械加工、堅牢なベアリング配置を採用することで、マイターギアボックスは構造的な完全性を維持しながら、高レベルのトルクを効率的に伝達できます。マイターギアボックスのベベルギア配置は、重負荷をギア歯全体に均等に分散させるのに適しており、スムーズで安定した動力伝達を保証します。
マイターギアボックスの具体的な設計と性能は、メーカーや用途によって異なることに注意が必要です。エンジニアや設計者は、ギア比、ベアリング配置、ハウジング材料を最適化することで、高速回転、高負荷、あるいはその両方といった用途の要求にマイターギアボックスが対応できるように努めています。
最終的に、マイターギアボックスは幅広い運転条件下で信頼性の高い性能を発揮できるため、様々な産業や用途において汎用性の高い選択肢となります。
editor by CX 2023-08-31
