Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been produced with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest functionality whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are created feasible by a modular style concept that starts with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for electric power transmission, high torque, or dynamic applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reputable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You can find the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The efficient and reliable top performer is obtainable in different versions. Like all Ever-Ability spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc the teeth according to Ever-Electric power. For clients, this means better toothing quality and precision as well as even faster delivery times.
Angular gearbox with stable shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised 
by high quality and robust performance by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the steering wheel are mainly made with Ever-Power spiral gearing providing a peaceful, steady and efficient operation.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings will be strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes can be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and can be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and will be supplied in a hygienic version with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellow chromated gear housing. When there is a want for special shafts or flanges, we have great experience in adapting gearboxes – even in smaller numbers – or in designing special gearboxes for instance with gear housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears right from the variations in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth designs, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing guidance and assistance for your specific software, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adaptable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and large torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.
